Industrial Steam Boilers

Coal-Biomass-External Furnace | 350-2000 BHP Boiler

Smoke Tube cum Water Tube | External Furnace | Solid Fuel Steam Boiler Capacity: 6,000 kg/hr to 30,000 kg/hr

Avlon’s FireMax – FML Series is a robust and high-capacity steam boiler engineered with a smoke tube cum water tube hybrid design and an external furnace for superior fuel flexibility and performance. Its large water-holding capacity and expanded steam-water interface ensure up to 98% steam dryness, even under fluctuating load conditions. The extended furnace height enhances combustion efficiency and extends boiler life. Designed to operate with a wide range of solid fuels—such as coal, rice husk, lignite, wood, bagasse, and groundnut shells—the FML Series offers exceptional adaptability and the lowest possible energy cost based on local fuel availability.

The boiler’s membrane wall water-tube furnace absorbs radiant heat efficiently, while the smoke tube shell delivers two additional flue gas passes for optimal convective heat transfer. Feedwater flows through precision-engineered downcomer and riser tubes, where it is rapidly converted to steam. Steam then collects at the top of the shell and is distributed for process use. The water wall membrane, formed using advanced pipe bending and welding techniques, ensures complete combustion and significant fuel savings.

Price : 8,000,000 - 30,000,000 PHP

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Machine Capacity & Specifications

Parameters
BOILER DETAILS
Max steam output ( F & A 100 °C )Kg / Hr60001000014000180002200026000
Design CodeASMEASMEASMEASMEASMEASME
Design Pressurekg / cm2 (g)10.5410.5410.5410.5410.5410.54
Safety valve set pressureKg / cm2(g)10.5410.5410.5410.5410.5410.54
Temperature°C185185185185185185
Dryness fraction0.970.970.970.970.970.97
Efficiency on GCV as per B.S.845+ 2 %828282828282
BOILER INTERNALS
Boiler Grate & Mode of firingFludized BedFludized BedFludized BedFludized BedFludized BedFludized Bed
Temperature (At boiler outlet)°C280280280280280280
Temperature (At HRU outlet)°C180180180180180180
Material of construction for ShellSA 515 / 516SA 515 / 516SA 515 / 516SA 515 / 516SA 515 / 516SA 515 / 516
Material of construction for TubesERW - BS 3059ERW - BS 3059ERW - BS 3059ERW - BS 3059ERW - BS 3059ERW - BS 3059
Tubes (Shell) (OD X Thickness)mm63.5 X 3.463.5 X 3.463.5 X 3.463.5 X 3.463.5 X 3.463.5 X 3.4
MPA Tubes (OD X Thickness)mm50.8 X 3.2550.8 X 3.2550.8 X 3.2550.8 X 3.2550.8 X 3.2550.8 X 3.25
IBH Tubes (OD X Thickness)mm50.8 X 4.050.8 X 4.050.8 X 4.050.8 X 4.050.8 X 4.050.8 X 4.0
BOILER MOUNTINGS
Main steam stop valvemm150 / 100150 / 100150 / 100150 / 100150 / 100150 / 100
Steam safety valve
Size 10.54 / 17.5 pr.40X80 / 25X5040X80 / 25X5040X80 / 25X5040X80 / 25X5040X80 / 25X5040X80 / 25X50
Qty111111
Size 10.54 / 17.5 pr.50X80 / 25X5050X80 / 25X5050X80 / 25X5050X80 / 25X5050X80 / 25X5050X80 / 25X50
Qty111111
Blow down valve for shell (Size / Qty)mm / Nos40 X 140 X 140 X 140 X 140 X 140 X 1
MPA Gate valve blowdown (Size / Qty)mm / Nos25 X 225 X 225 X 225 X 225 X 225 X 2
Water level gauge glass Qty / center Distance of FlangesNos / mm2 X 4002 X 4002 X 4002 X 4002 X 4002 X 400
Stop valve in feed line (Size / Qty)mm / Nos40 X 340 X 340 X 340 X 340 X 340 X 3
NRV in feed linemm / Nos40 X 340 X 340 X 340 X 340 X 340 X 3
Level ControllerQty111111
Blow down valve Size / Nosmm / Nos15 X 115 X 115 X 115 X 115 X 115 X 1
Isolation valve Size / Nosmm / Nos25 X 225 X 225 X 225 X 225 X 225 X 2
Stop valve for air vent (Size / Qty)mm / Nos40 X 140 X 140 X 140 X 140 X 140 X 1
Stop valve - steam pr gauge (Size / Qty)mm / Nos15 X 115 X 115 X 115 X 115 X 115 X 1
Stop valve for feed water pr gauge (Size / Qty)mm / Nos15 X 115 X 115 X 115 X 115 X 115 X 1
Stop valve for inspector pr gauge (Size / Qty)mm / Nos15 X 115 X 115 X 115 X 115 X 115 X 1
BOILER ACCESSORIES
Feed water pumps TypeCentrifugalCentrifugalCentrifugalCentrifugalCentrifugalCentrifugal
Feed water pumps Capacitym3 / Hr7.212.217.222.227.232.2
Feed water pumps Headmlc200200200200200200
Feed water pumps Connected loadHP101520253035
Qty fo Double Feed Pump OptionNos222222
Induced draft fan Flowm3 / min2404005607208801040
Induced draft fan Head @ 180 ° Cmmwc387387387387387387
Induced draft fan Connected LoadHP253545556575
Forced Draft Fan Flowm3 / min120200280360440520
Forced Draft Fan Head @ 20 ° Cmmwc668668668668668668
Forced Draft Fan Connected LoadHP30507090110130
Booster fan Flowm3 / min366084108132156
Booster fan Head @ 20 ° Cmmwc987987987987987987
Booster fan Connected LoadHP203040506070

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Key Features

High Capacity
High Capacity
Fuel Flexibility
Fuel Flexibility
Long Life
Long Life
Efficient Combustion
Efficient Combustion
Heavy Duty
Heavy Duty

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